Chemical & Process Engineering / Activated Carbon Adsorption Isotherm
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LABORATORY 22 · CHEMICAL & PROCESS ENGINEERING

Activated Carbon Adsorption Isotherm theory

Understand activated carbon adsorption isotherm: governing transport equations, heat and mass balances, reaction kinetics, and unit operations.

Chemical engineering transport & equilibrium foundations of Activated Carbon Adsorption Isotherm.

Fixed-bed adsorption onto porous solid adsorbents is a vital chemical engineering unit operation for tertiary wastewater treatment, solvent vapor recovery, trace pharmaceutical removal, and gas dehydration. Granular activated carbon (GAC) is the premier industrial adsorbent due to its immense internal specific surface area (typically 800 to 1200 m^2/g) provided by a hierarchical network of micropores (< 2 nm), mesopores (2 to 50 nm), and macropores (> 50 nm). When an aqueous solution of an organic solute contacts activated carbon particles, solute molecules diffuse into the pores and adhere to the carbon surface via physical adsorption (van der Waals dispersion forces). At constant temperature, the equilibrium relationship between the amount of solute adsorbed per unit mass of adsorbent q_e (mmol/g) and the residual equilibrium solute concentration in solution C_e (mmol/L) defines the adsorption isotherm. Irving Langmuir (1918) derived the foundational theoretical isotherm model based on three postulates: (1) adsorption is limited to a monolayer of solute molecules, (2) all surface adsorption sites are energetically identical and independent, and (3) no lateral interactions occur between adjacent adsorbed molecules: q_e = (q_max · K_L · C_e) / (1 + K_L · C_e), where q_max is the maximum monolayer saturation capacity (mmol/g) and K_L is the Langmuir affinity constant (L/mmol). Linearizing the Langmuir model yields: C_e / q_e = (1 / q_max) · C_e + 1 / (K_L · q_max) = S · C_e + B. In this laboratory investigation, batch equilibrium adsorption of aqueous acetic acid on GAC is measured across equilibrium concentrations from 2.0 to 12.0 mmol/L to determine slope S = 1 / q_max = 0.4500 g/mmol (q_max = 2.222 mmol/g) and evaluate adsorption thermodynamics.

C_e / q_e = S · C_e + B = 0.4500 · C_e + 0.2200

1. Surface Chemistry & Adsorption Phenomena

Adsorption is a phase-interface phenomenon where atoms, ions, or molecules of a fluid (adsorbate) adhere to the surface of an insoluble solid (adsorbent). In environmental and chemical process engineering, activated carbon adsorption removes toxic pollutants, volatile organic compounds (VOCs), dyes, and heavy metals from industrial effluents.

2. The Langmuir Adsorption Isotherm Model

Irving Langmuir (1918) derived the classic isotherm equation by equating the rate of adsorption onto vacant surface sites to the rate of desorption from occupied sites:

\[ r_{ads} = k_a C_e (1 - \theta), \quad r_{des} = k_d \theta \]

where $\theta = q_e / q_{max}$ is fractional surface coverage, $C_e$ is equilibrium fluid concentration, and $k_a, k_d$ are kinetic rate constants. At dynamic equilibrium ($r_{ads} = r_{des}$):

\[ k_a C_e (1 - \theta) = k_d \theta \implies \theta = \frac{K_L C_e}{1 + K_L C_e} \]

where $K_L = k_a / k_d$ is the Langmuir adsorption equilibrium affinity constant. Expressing in terms of equilibrium solid loading $q_e$ ($\text{mmol/g}$):

\[ q_e = \frac{q_{max} K_L C_e}{1 + K_L C_e} \]

3. Linearization of the Langmuir Equation

Dividing $C_e$ by $q_e$ yields the primary linear form:

\[ \frac{C_e}{q_e} = \frac{1 + K_L C_e}{q_{max} K_L} = \left( \frac{1}{q_{max}} \right) C_e + \frac{1}{K_L q_{max}} = S \cdot C_e + B \]

where slope $S = 1 / q_{max}$ and intercept $B = 1 / (K_L q_{max})$. Plotting $C_e / q_e$ versus $C_e$ yields a straight line from which monolayer saturation capacity $q_{max}$ and affinity constant $K_L$ are directly determined:

\[ q_{max} = \frac{1}{S}, \quad K_L = \frac{S}{B} \]

Viva voce questions & analytical theory

What are the three fundamental assumptions of the Langmuir adsorption isotherm?

(1) Monolayer coverage (adsorption stops once all sites are occupied), (2) homogeneous surface (all adsorption sites have identical activation energy), and (3) no lateral interactions between adjacent adsorbed molecules.

How does the empirical Freundlich isotherm differ conceptually from the Langmuir model?

The Freundlich model (q_e = K_F C_e^(1/n)) assumes a heterogeneous surface with an exponential distribution of site adsorption energies, allowing multilayer formation without saturation plateau at high concentrations.

What is the dimensionless separation factor (equilibrium parameter) R_L in Langmuir modeling?

R_L = 1 / (1 + K_L C_0); adsorption is irreversible if R_L = 0, favorable if 0 < R_L < 1, linear if R_L = 1, and unfavorable if R_L > 1.

Why is 24 hours of shaking required to reach adsorption equilibrium on GAC?

While external film transfer occurs in minutes, intra-particle Knudsen and surface diffusion through the tortuous micropore network (< 2 nm) is extremely slow, requiring hours for molecules to reach internal adsorption sites.

What causes activated carbon pore clogging and how is spent carbon regenerated?

Adsorption of large humic macromolecules blocks pore entrances (pore blinding); spent GAC is regenerated thermally in rotary kilns at 850 °C with steam to pyrolyze and oxidize adsorbed organics, restoring surface area.

How does solution pH affect organic acid adsorption on activated carbon?

At pH below the pKa of acetic acid (4.76), the acid is predominantly in its neutral molecular form (CH3COOH), which adsorbs strongly via hydrophobic interactions; at pH > pKa, the dissociated acetate ion (CH3COO-) experiences electrostatic repulsion from negatively charged carbon surface groups, reducing capacity.

Experimental precautions and process safety

  • Filter equilibrium aliquots immediately through 0.45 μm filters to prevent continued adsorption by suspended carbon fines.
  • Ensure flasks are tightly sealed with PTFE stoppers to prevent evaporation of volatile organic acids over the 24-hour run.
  • Maintain constant incubation temperature at 25.0 ± 0.1 °C, as adsorption is an exothermic equilibrium process.
  • Pre-dry carbon to ensure accurate dry mass determinations.

Theoretical assumptions & boundary condition limits

  • The transport and thermodynamic models apply within the specified calibrated operating window (2.0 to 12.0 mmol/L).
  • Assumes ideal continuum flow and homogeneous phase mixing without unmodeled parasitic wall losses.
  • Continuous sensor readings reflect ordinary least-squares regression across successive observations.
  • High-temperature or extreme concentration excursions require non-ideal equation-of-state corrections.
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Connect transport theory to empirical process plant data.

Evaluated using bituminous coal-based GAC (12×40 mesh, specific area 950 m^2/g) adsorbing acetic acid at 25.0 °C. Linear regression models C_e / q_e versus C_e to extract slope S = 0.4500 g/mmol and intercept B = 0.2200 g/L (K_L = 2.045 L/mmol).